Induction bolt heating tightening system with the HELIOS 35
When manufacturing machines that produce or use a great power, it is necessary to tighten and untighten bolting of big dimensions and high mechanic resistance.
The most common method concerns the heating of threatened pins by means of a long electric resistance called "candle" inserted into an hollow pin. Heating up hollow studbolts.
This method is frequently used in the tightening and following disassembly of steam turbine cases. The limits of heating by irradiation include a long time in performing the procedure and poor safety for workers. The workers must in fact handle the irradiating candle with high risks of burns.
The KERA 30 has a successor and that is the HELIOS 35
NEW FEATURES COMPARED TO PREVIOUS MODEL KERA 30.1
More powerful - Reduced heating time and optimized efficiency thanks to the power regulation function according to the inductor size and shape. Easy to manage - 4.3” color graphic display with easy menu and guided startup procedure so as to immediately set and use the machine. USB port - Allows to download/upload configurations, save the operating data and send them to our technical assistance service for analysis. Customizable inductors - Customization is our business. According to specific requirements we produce a wide range of inductors, in terms of both dimensions and shape. Optional Functions - Timer, Ring-Shaped Inductors and Connectivity. Smart system - Faults detection system with automatic power shut-off in case of alarm. Diagnostics - This machine is designed to communicate remotely through wifi and modem connections. Through this function, is possible to provide a predictive maintenance service.
For tightening and loosening drilled bolts by magnetic induction heating
Main advantages of HELIOS 35 bolt induction machine (compared to traditional systems):
Big saving in time (1:10 compared to traditional methods such as electric candles or flames!)
Total safety for operators (inductors remain cold thanks to the intercooling system!)
Easy to move and transport
Set-up software very easy to use
Fully automatic machine
Only 1 day training to use the machine
Automatic operation error detection
Protection of machine: automatic stop in case of default
Only one cable for High frequency cable and water cooling cable